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DESIGNPEREST / POLYMER PRODUCT DESIGN / 02 TURTLE AERODYNAMIC ROOF BOX

CAN AUTO Turtle | Aerodynamic
Vehicle Roof Box Design

A new generation automotive roof cargo box with UV resistance and high durability, developed by drawing inspiration from armored forms in nature, with its drag coefficient optimized via digital wind tunnel (CFD) simulations.

Segment: Automotive Exterior Accessories & Cargo Equipment Technology: Thermoformed ABS/PMMA & CFD Aerodynamics Capacity: Modular Volume & Dual-Side Opening Design Lead: Ali Arslan • DesignPerest Leading Automotive Product in the Global Market
INDUSTRIAL DESIGN • COMPUTATIONAL FLUID DYNAMICS (CFD) • VACUUM THERMOFORMING
Turtle Roof Box Aerodynamic Form
01 / Automotive Design Strategy

Aerodynamic Sculpture Inspired by Nature's Protective Armor

This new generationroof box designwe brought to life for Turtle, a Can Auto brand, reinterprets the symbols of durability and safety in the brand's heritage with modern automotive design language. The inspiration behind the project is the aerodynamic and protective architecture of the turtle shell, which withstands the harshest conditions in nature with flawless adaptability.

The sketches and clay studies we carried out during the design process aimed to seamlessly integrate this organic form with contemporary SUV and passenger car roof lines. Rather than appearing as a crude, retrofitted load on top of the vehicle, we sculpted a dynamic silhouette that positions itself as a natural extension of the bodywork.

“The Turtle Roof Box Series is not merely a storage container carrying your belongings; it is an industrial design piece that completes your vehicle's aerodynamic identity.”
Turtle Roof Box On-Vehicle Profile
Turtle Front Nose Aerodynamic Slope

Front Nose Wind-Deflecting Slope

Angled nose geometry that minimizes aerodynamic drag and channels airflow smoothly over the roof to the rear.

Turtle Structural Rib Lines

Structural Reinforcement Ribs

Characteristic rib lines that prevent body flexing at high speeds and grant rigidity to the upper shell.

Turtle Roof Bar Fit Channel

Lowered Roof Fit Channel

Mounting slot that keeps the overall vehicle height low, offering clear clearance advantages at parking garage entrances.

02 / Aerodynamics & Acoustics

Minimum Wind Resistance and Quiet Cruising with CFD Analysis

Energy efficiency and in-cabin acoustic comfort are top priorities in automotive exterior accessories. The wind noise and increased fuel consumption typically caused by conventional roof boxes were resolved in the Turtle project through comprehensive Computational Fluid Dynamics (CFD) simulations.

The aerodynamic nose and rear air-deflector winglets, designed to minimize the drag coefficient ($C_d$), allow airflow to glide effortlessly over the roof. This achieves measurable fuel economy in internal combustion engines, minimizes range penalty in electric vehicles (EVs), and eliminates high-speed wind buffeting noise.

Turtle CFD Wind Flow Analysis
Turtle Acoustic Comfort Rear Spoiler
Turtle Dual-Side Opening Mechanism

Dual-Side Opening

Spring-assisted scissor mechanism facilitates practical loading and unloading from both the right and left sides of the vehicle.

Turtle Central Safety Lock

Multi-Point Safety Lock

Anti-theft central locking system where the key can only be removed when all locking tongues are fully engaged.

Turtle Quick-Clamp Fastener

Toolless Quick-Clamp

User-friendly clamp mechanism that securely locks onto roof crossbars in seconds while damping vibration.

03 / Ergonomics & Durability

Generous Internal Volume, UV-Protected Shell, and Effortless Loading

Engineered to satisfy all the demands of outdoor travel enthusiasts, the Turtle series offers ample volume accommodating everything from camping tents and ski gear to luggage and sports equipment. Base securing channels and tension straps prevent items from shifting during cornering.

The heavy-gauge thermoformed ABS/PMMA composite material utilization in its manufacture withstands intense solar UV radiation, hail and stone chips, and extreme weather spanning -30°C to +65°C.

Turtle Interior Loading Area

Modular Interior Volume & Channels

Integrated load-lashing channels securing luggage and sports gear of varying sizes.

Turtle UV-Resistant Surface Texture

UV-Protected Matte Texture

Scratch-resistant, smooth outer shell layer preventing sunlight-induced fading.

Turtle Waterproof Gasket Channel

Waterproof & Dustproof Labyrinth Gasket

Sealing architecture prevents moisture and dust infiltration during heavy downpours and stormy conditions.

Turtle Camouflage and Color Options
Turtle On-Vehicle Nature Application

Automotive Accessory Design Criteria

Aerodynamics & CFD

Fluid roof form reducing fuel consumption and conserving EV range by minimizing aerodynamic drag coefficient.

Thermoformed ABS/PMMA

Heavy-gauge co-extruded composite shell reinforced against impact and UV rays, free of cracking or discoloration.

Central Safety Lock

Secure, multi-point locking mechanism that does not release the key until all locking points are fully engaged.

Modular Cargo Area

Integrated internal rail channels securing any outdoor equipment from camping tents to large suitcases.

Roof Box Development Process

01

Biomimetic Sketching

Organic, protective, and dynamic form explorations inspired by turtle shell armor.

02

3D CAS Modeling

Class-A exterior surface fluidity, rigidity-enhancing rib lines, and crossbar compatibility.

03

CFD Flow Simulation

Wind tunnel simulations, nose slope optimization, and drag coefficient tuning.

04

1:1 Prototype & Wind Test

Road dynamic validation, vibration analysis, and in-cabin acoustic wind noise measurement.

05

Vacuum Thermoforming

CNC aluminum vacuum tooling, robotic perimeter trimming, and lock assembly line audit.

Let's co-design your automotive exterior accessory and polymer cargo project.

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